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E+H FLOWSIC100 Flare-XT Ultrasonic Gas Flow Meter

FLOWSIC100

The Endress+Hauser FLOWSIC100 Flare-XT ultrasonic gas flow meter is engineered for high-accuracy flare gas measurement and environmental emission monitoring under extreme operating conditions. Featuring rugged dual-path or multi-path ultrasonic technology and advanced diagnostics, it ensures reliable performance and exceptional turndown ratios for challenging industrial flare applications.

Endress+Hauser FLOWSIC100 Flare-XT Ultrasonic Gas Flow Meter

Precision Flare Gas Measurement for Environmental Compliance

Accurate measurement of flare gas is critical for industrial plant safety, loss prevention, and compliance with strict environmental emission regulations. The Endress+Hauser FLOWSIC100 Flare-XT ultrasonic flow meter provides exceptional performance in measuring flare gas streams, even under demanding process conditions characterized by rapidly changing flow rates, variable gas compositions, and extreme temperatures. By delivering continuous, real-time mass flow data, the Flare-XT helps operators optimize plant efficiency and minimize flaring losses.

Advanced Ultrasonic Technology and Rugged Design

At the core of the FLOWSIC100 Flare-XT is state-of-the-art ultrasonic transit-time technology, which enables highly accurate flow measurement independently of gas density, pressure, or viscosity. Built to withstand harsh industrial environments, the meter incorporates heavy-duty probe designs and corrosion-resistant wetted materials. Its robust construction ensures long-term operational stability and minimizes maintenance overhead, making it ideal for continuous outdoor installation in oil refineries, chemical plants, and upstream production facilities.

Intelligent Diagnostics and Seamless Software Integration

The FLOWSIC100 Flare-XT is fully compatible with the FLOWgate HMI software platform, providing engineers and technicians with intuitive tools for device configuration, real-time data recording, and health diagnostics. Operators can monitor signal quality, track meter status, perform parameter comparisons, and generate compliance reports efficiently. Furthermore, advanced diagnostic functions help detect potential issues early, ensuring high measurement availability and reducing unplanned downtime.

Reliable Performance Across Wide Turndown Ratios

Flare applications typically demand the ability to measure extremely low purge flows as well as massive emergency relief events. The FLOWSIC100 Flare-XT excels in these scenarios by offering an exceptionally wide turndown ratio with high low-flow accuracy. This ensures that every drop of gas is accounted for accurately, providing plant operators with the transparent data needed for strict environmental reporting and process optimization.

 Applications 

  • Flare Gas Monitoring: Continuous emission monitoring and total volume tracking for industrial flare stacks.

  • Refining & Petrochemicals: Upstream, midstream, and downstream process flare measurement and loss control.

  • Environmental Compliance: Meeting local and international regulatory requirements for greenhouse gas and flare reporting.

  • Emergency Relief Systems: High-velocity measurement during unexpected plant pressure relief events.

Technical Specifications 

Parameter Technical Specification
Product Type

Ultrasonic Flare Gas Flow Meter

Measuring Principle Ultrasonic transit-time differential method
Supported Software

Fully compatible with FLOWgate HMI software

Path Configurations Single-path and multi-path options available
Communication Protocols Modbus, HART, and robust industrial fieldbuses
Enclosure Protection Heavy-duty industrial housing for outdoor installation
Core Diagnostics

Real-time signal analysis, path health monitoring, and data recording

Design Standards Manufactured to meet stringent international industrial standards

FAQ 

Q1: What makes the FLOWSIC100 Flare-XT suitable for flare applications?A: The Flare-XT is specifically designed to handle extreme velocity ranges, variable gas compositions, and harsh outdoor environments typically found in flare systems, offering high low-flow sensitivity and wide turndown capabilities.

Q2: Can the meter be configured and monitored remotely? A: Yes, using the compatible FLOWgate software platform, operators can easily connect to the device online or offline to configure parameters, review data recordings, and run diagnostic checks.

Q3: How does FLOWgate assist in maintaining the FLOWSIC100 Flare-XT? A: FLOWgate provides comprehensive diagnostic tools, one-click diagnosis, logbook management, and automated data recording to help technicians verify meter health and generate compliance or maintenance reports effortlessly.

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